Tag Archives: Turbines

Experimental and Computational Study for Reduction of NOx Emissions in the Ammonia / Methane Co-Combustion in a 10 KW Furnace

Ryuichi Murai*, Ryohei Omori, Takahiro Kitano, Hidetaka Higashino, Noriaki Nakatsuka, Fumiteru Akamatsu, Osaka University, Japan; Yuya Yoshizuru, UBE Industries, Japan; Jun Hayashi, Kyoto University, Japan

15th Annual NH3 Fuel Conference, Pittsburgh, PA, October 31, 2018
NH3 Energy+ Topical Conference at the AIChE Annual Meeting

ABSTRACT

There are severe issues on increasing amount of carbon dioxide (CO2) emission in the world. Many studies are devoted to alternative fuels. One of promising candidates is the utilization of ammonia which is zero emission of CO2, a hydrogen energy carrier, and also can be burned directly as a fuel.

For direct combustion of ammonia in industrial furnaces, there were two issues which were weaker radiative heat flux and a huge amount of NOx emission compared with the combustion of methane. We already have reported [1] the solution of the former issue by using the oxygen enriched combustion.

The objective of this research is to study the reduction mechanism of NOx emissions in the ammonia / methane co-combustion in an industrial furnace both experimentally and numerically. Experimentally we measured the radiation spectra and the total radiative thermal flux under the condition of the ammonia fuel burned in a 10 kW furnace with a coaxial jet flame and additional two oxidizer inlets for the staging combustion. The spectrum measurement results show that the amount of NOx emission was in reverse proportion with the intensity of N2O spectrum in the downstream of the reaction zone in the furnace. This indicates that N2O, which is one of main intermediate species of NH3, reacts with NOx as a reduction reactant to nitrogen molecule. Continue reading

Auto-Ignition Kinetics of Ammonia at Intermediate Temperatures and High Pressures

Xiaoyu He, Bo Shu, Kai Moshammer, Ravi Fernandes*, Physikalisch-Technische Bundesanstalt, Germany; David Nascimento, Mario Costa, Instituto Superior Técnico – Universidade de Lisboa, Portugal

15th Annual NH3 Fuel Conference, Pittsburgh, PA, October 31, 2018
NH3 Energy+ Topical Conference at the AIChE Annual Meeting

ABSTRACT

The anxiety over global greenhouse gas emissions has intensified the demand for the development and use of CO2-neutral energy technologies. Ammonia is now attracting attention as a carbon-free energy carrier, because it has good energy density (22.5 MJ/kg) and can be easily liquefied (about 10 bar at 298 K). In addition, ammonia is produced according to the Haber-Bosch process, which makes it one of the most widely-produced inorganic chemical in the world. It could also be produced with renewable energy sources such as wind and solar energy using P2X technology.

As a potential fuel for applications in gas turbines and gas engines, ammonia is less reactive than most hydrocarbons and its ignition and combustion characteristics are not yet well understood. A major part of the previous research has focused on the ammonia oxidation at high temperatures or low pressures [1-3], while ignition measurements for pure ammonia or ammonia mixed with other gaseous fuels (such as hydrogen or methane) at high pressures and low-to-intermediate temperature is rare.

Rapid compression machines (RCMs) are regarded as an important experimental apparatus for investigating auto-ignition behavior at low-to-intermediate temperature conditions, which are quite relevant to the application in internal combustion engines and gas turbines [4,5].

In this study, autoignition properties of NH3/O2 and NH3/H2/O2 mixtures have been studied in a RCM at pressures from 20 to 60 bar, temperatures from 950 to 1150 K, and at equivalence ratios from 0.5 to 2. The effect of hydrogen-ammonia ratio in fuel has been also investigated. Continue reading

Two Stage Ammonia Combustion in a Gas Turbine like Combustor for Simultaneous NO and Unburnt Ammonia Reductions

Akihiro Hayakawa*, K.D. Kunkuma A. Somarathne, Masaaki Tsukamoto, Taku Kudo, Hideaki Kobayashi, Tohoku University, Japan

15th Annual NH3 Fuel Conference, Pittsburgh, PA, October 31, 2018
NH3 Energy+ Topical Conference at the AIChE Annual Meeting

ABSTRACT

Ammonia is expected not only as a hydrogen energy carrier but also as a carbon free fuel. Recently, ammonia fueled gas turbine combustor was successfully demonstrated. However, large amount of NOx was produced when ammonia burns because ammonia includes nitrogen atom in the ammonia molecule. In addition, unburnt ammonia concentration in exhaust gas also needs to be reduced. In this study, we proposed a combustion concept in order to reduce NO and unburnt ammonia concentrations in the exhaust gas simultaneously in a gas turbine like model swirl combustor. In this concept, two stage (rich – lean) combustion was employed. Two stage (rich – lean) combustion has been already employed in hydrocarbon fueled gas turbine combustors in order to reduce thermal NOx. However, the two stage combustion for ammonia fuel is different from that of hydrocarbon because production path of NO is different each other, i.e., NOx is generated via fuel NOx path in the ammonia flame. Continue reading

Development of Low-NOx Combustor of Micro Gas Turbine Firing Ammonia Gas

Osamu Kurata*, Norihiko Iki, Takahiro Inoue, Takayuki Matsunuma, National Institute of Advanced Industrial Science and Technology (AIST), Japan; Taku Tsujimura, Hirohide Furutani, Fukushima Renewable Energy Institute, AIST (FREA), Japan; Masato Kawano, Keisuke Arai, Toyota Energy Solutions, Japan; Ekenechukwu C. Okafor, Akihiro Hayakawa, Hideaki Kobayashi, Tohoku University, Japan

15th Annual NH3 Fuel Conference, Pittsburgh, PA, October 31, 2018
NH3 Energy+ Topical Conference at the AIChE Annual Meeting

ABSTRACT

A massive influx of renewable energy is required in order to mitigate global warming. Although hydrogen is a renewable media, its storage and transportation in large quantity is difficult. Ammonia, however, is a hydrogen energy carrier, and its storage and transportation technology is already established. Although ammonia fuel combustion was studied in the 1960s in the USA, the development of an ammonia fuel gas turbine had been abandoned because combustion efficiency was unacceptably low [1]. Recent demand for hydrogen energy carrier revives the usage of ammonia fuel. The National Institute of Advanced Industrial Science and Technology (AIST) in Japan, in collaboration with Tohoku University successfully realized ammonia-kerosene gas turbine power generation in 2014, and ammonia fuel gas turbine power generation in 2015 by using 50-kWe class gas turbine [2, 3].

The drawback of the facility is that it requires a large-size selective catalytic reduction (SCR) to decrease the high concentrations of NOx. In order to promote the widespread of ammonia combustion gas turbine system, it is necessary to downsize SCR NOx reduction. In other words, it is important to reduce NOx emission from ammonia gas turbine combustor. AIST has begun developing low-NOx combustors by using a combustor test rig. Simultaneously, fundamental research was carried out at Tohoku Univ. It was found at Tohoku Univ. that rich-lean two-stage combustion method and a control of equivalence ratio of the primary combustion zone to around the value of 1.1 to 1.2 significantly decreases NO emissions in gas-turbine swirl combustor [4, 5]. Continue reading

Performance of Ammonia-Natural Gas Co-Fired Gas Turbine for Power Generation

Shintaro Ito*, Masahiro Uchida, Shogo Onishi, Soichiro Kato, Toshiro Fujimori, IHI Corporation, Japan; Hideaki Kobayashi, Tohoku University, Japan

15th Annual NH3 Fuel Conference, Pittsburgh, PA, October 31, 2018
NH3 Energy+ Topical Conference at the AIChE Annual Meeting

ABSTRACT

Ammonia is paid special attention as renewable energy carrier [1-3], because it offers advantages in generation, transportation and utilization. Haber-Bosch method is already established as ammonia generation method; large amount of ammonia is already used as fertilizer and chemical raw material. Ammonia can be liquefied at room temperature. Its transport and storage system are already established. Ammonia is cheaper to transport than hydrogen. Ammonia can be used as carbon-free fuel in internal combustion engines as alternative to conventional hydrocarbon fuels. However, it has different combustion characteristics. Continue reading

NH3 / N2 / O2 Non-Premixed Flame in a 10 kW Experimental Furnace – Characteristics of Radiative Heat Transfer

Ryuichi Murai1*, Ryohei Omori1, Ryuki Kano1, Yuji Tada1, Hidetaka Higashino1, Noriaki Nakatsuka1, Jun Hayashi1, Fumiteru Akamatsu1, Kimio Iino2, Yasuyuki Yamamoto2, Yoshiyuki Hagiwara2
[1] Osaka University; and [2] Taiyo Nippon Sanso, Japan

NH3 Fuel Conference, Minneapolis, November 1, 2017
AIChE Annual Meeting, Topical Conference: NH3 Energy+

ABSTRACT

There are severe issues on increasing amount of carbon dioxide (CO2) emission in the world. Many studies are devoted on alternative fuels. One of superior candidates is the utilization of hydrogen energy which can realize a low-carbon and hydrogen-based society. Ammonia might play an important role which is zero emission of CO2, and is useful for hydrogen energy carrier as a clean energy. Additionally, ammonia is an easily-liquefiable fuel with pressure of about 0.86 MPa and temperature of 293 K. Commercially, ammonia is produced in large quantity by the Haber–Bosch process. It is also to be produced by using catalyst with renewable energy sources, such as wind energy and solar energy. Continue reading

Methods for Low NOx Combustion in Ammonia / Natural Gas Dual Fuel Gas Turbine Combustor

Shogo Onishi1*, Shintaro Ito1, Masahiro Uchida1, Soichiro Kato1, Tsukasa Saito1, Toshiro Fujimori1, Hideaki Kobayashi2
[1] IHI Corporation, [2] Institute of Fluid Science, Tohoku University, Japan

NH3 Fuel Conference, Minneapolis, November 1, 2017
AIChE Annual Meeting, Topical Conference: NH3 Energy+

ABSTRACT

Ammonia is a carbon-free fuel, so it has potential to reduce carbon dioxide emission from power plants when used as a fuel. However, combustion characteristics of ammonia are notably different from hydrocarbon fuels, especially regarding NOx emission [1]. The nitrogen atom of the ammonia molecule may cause high NOx emission. Therefore, special techniques to reduce NOx emission are essential for gas turbine combustors which burn ammonia and natural gas. The results of our previous study [2] showed the characteristics of NOx emission in single-stage combustion. In this study, the concept for low-emission combustion in two-stage combustion has been examined numerically and experimentally. Continue reading

Efficient and Clean Combustion of Ammonia-Hydrogen-Air Mixtures

Hadi Nozari1, Arif Karabeyoğlu1,2
[1] Koç University, Istanbul, Turkey; [2] Space Propulsion Group, Palo Alto CA, United States

NH3 Fuel Conference, Minneapolis, November 1, 2017
AIChE Annual Meeting, Topical Conference: NH3 Energy+

ABSTRACT

Based on its well-known merits ammonia has been gaining special attention as a potential renewable energy carrier which can be replaced in power generation systems. Considering its low flame speed and its potential for producing fuel NOx as the main challenges of combusting ammonia, flame stability, combustion efficiency, and NOx formation are experimentally investigated. Focus is on premixed ammonia-hydrogen-air flames with high mixture fractions of ammonia (60-90% by volume) under standard temperature and pressure conditions. Continue reading

Effects of the Thickness of the Burner Rim, the Velocities of Fuel and Air on Extinction Limit of Ammonia Coaxial Jet Diffusion Flame

Yohei Ishikawa1, Jun Hayashi1*, Hiroyuki Takeishi1, Takahiro Okanami1, Kimio Iino1, Fumiteru Akamatsu1, Yasuyuki Yamamoto2, Yoshiyuki Hagiwara2
[1] Osaka University; and [2] Taiyo Nippon Sanso, Japan

NH3 Fuel Conference, Minneapolis, November 1, 2017
AIChE Annual Meeting, Topical Conference: NH3 Energy+

ABSTRACT

Ammonia is regarded as one of the alternative fuels because CO2 doesn’t emit during the combustion process of ammonia. Ammonia also has advantages in storage and transportation. In addition, ammonia has a potential to be a “hydrogen carrier” because of high amount of hydrogen content. However, there are several combustion related problems such as the low flammability, the low radiative power and the high NOx formation. To use ammonia as a fuel, therefore, it is necessary to understand the fundamental phenomena of the combustibility of the ammonia such as laminar burning velocity, strength of the radiation and extinction limit. Since a coaxial jet diffusion flame is commonly used on the industrial furnaces, the extinction limit of ammonia coaxial jet diffusion flame is important to know for developing ammonia-flamed furnaces. Continue reading

Detailed Observation of Coal-Ammonia Co-Combustion Processes

Noriaki Nakatsuka*, Junpei Fukui, Kazuki Tainaka, Hidetaka Higashino, Jun Hayashi, Fumiteru Akamatsu
Osaka University, Japan

NH3 Fuel Conference, Minneapolis, November 1, 2017
AIChE Annual Meeting, Topical Conference: NH3 Energy+

ABSTRACT

Coal-fired power generation is supplying about 30% of the world’s primary energy. Almost all of coal-fired power plants in Japan employ the pulverized coal combustion method. In the pulverized coal combustion, coal is pulverized into a powder of several tens of microns. This method enables to burn coal effectively because of the large surface to volume ratio. Pulverized coal particles are supplied to the actual boilers with primary air whose Air/Coal ratio (mass flow rate of primary air/mass flow rate of pulverized coal) is set to 2.0. Co-combustion of coal with ammonia has been studied with the aim of reducing CO2 emissions in coal boilers and coal power plants in terms of a concept to use ammonia as a renewable fuel from solar, wind, etc. Continue reading